Product Description
MODEL | P | T | t | h | H | b | d |
S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
ZheJiang CHINAMFG Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.
Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.
Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.
Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.
Material: | Alloy |
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Structure: | Roller Chain |
Surface Treatment: | Electroplating |
Chain Size: | 1/2"*11/128" |
Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
Condition: | New |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2023-11-27