Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| Material: | Alloy |
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| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
How does a conveyor chain compare to other types of conveyor systems?
Conveyor chains are one of the common types of conveyor systems used in various industries. They offer specific advantages and characteristics that differentiate them from other types of conveyor systems.
1. Versatility: Conveyor chains are highly versatile and can be used for a wide range of applications, including horizontal, inclined, and vertical conveying. They can handle various types of materials, from bulk solids to individual items.
2. High Load Capacity: Conveyor chains are known for their high load-carrying capacity. They are designed to handle heavy loads and can be used in applications where other conveyor systems may not be suitable.
3. Durability: Conveyor chains are built to withstand harsh operating conditions and heavy-duty use. They are made from strong and durable materials, such as steel or alloy, that can withstand abrasion, impact, and wear.
4. Flexibility: Conveyor chains offer flexibility in terms of layout and design. They can be configured to accommodate complex conveyor paths, curves, and multiple discharge points, allowing for efficient material flow and system customization.
5. Cost-Effective: Conveyor chains often provide a cost-effective solution for material handling compared to other conveyor systems. They have a relatively low initial cost, require less maintenance, and have a longer service life.
However, it’s important to note that conveyor chains may not be suitable for every application. Other types of conveyor systems, such as belt conveyors, screw conveyors, or pneumatic conveyors, may offer specific advantages depending on the application requirements, material characteristics, or environmental factors.
Ultimately, the selection of the appropriate conveyor system depends on factors such as load capacity, material properties, layout constraints, cost considerations, and specific application needs.
editor by CX 2023-12-11